Han Solo DL-44 Complete Blaster, Factory New Finish

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NOW ACCEPTING PRE-ORDERS. Expected release date is 1st May 2020



Now THIS is a good blaster to have at your side!  Perfect for display, conventions, collecting, or just because it's cool!

Our Han Solo DL-44 Blaster is the result of a years of fanatical research. We've procured all of the original elements that are currently available including Veron model kit cylinders and pushrods, Hensoldt-Wetzlar scopes, and MG-81 flash suppressor and adapter. We've spec'd them all in minute detail. We've searched out the best manufacturers for each of the parts required to duplicate this prop, down to the screws. What we're offering here is incredibly close to the real prop.

How fanatical?  Well, we've reproduced every detail that COULD be reproduced, even those details you will never see. Such as the bull barrel threaded at both ends (the original custom Mauser was made for a Frank Sinatra spy movie and had a detachable rifle barrel.)  Such as a COMPLETE Hensold-Wetzlar scope with ALL INTERNAL PARTS, painted or left bare exactly as the original scopes. Such as using 3 Veron cylinders to construct the "grille" instead of making an easier, simpler (and cheaper) one piece grille. The scope mounting nuts have straight knurls. The scope tubes are real steel, not cheaper and easier aluminum. The scope adjustment knob has a hexagon pattern knurl. 

We start with a metal model gun made by Denix in Spain.  We completely disassemble it, and saw off the barrel.  We drill a perfectly centered, perfectly parallel hole for the new barrel using a milling machine and custom jigs (we replace the barrel with a new one like the original prop, instead of using a cheaper and easier barrel sleeve.)   Then we mill the face of the receiver perfectly flat and perpendicular, and thread it with real gunsmith threads (the same Mauser uses).  A new barrel is hand-matched to the threads and installed so that it ends at the perfect angle of rotation without any gap.  The rear sight is glued to the top of the gun to prevent it from rattling around loosely (or catching on your costume). Holes are drilled and tapped for the scope mounting hardware, and it is all reassembled and cleaned, ready for it's new owner.

Please note that this replica does not hold or fire real ammunition.

Features include:

Custom made Hensoldt-Wetzlar scope made of all original materials, and real optical lenses! More than 27 individual parts!

Grille made of 3 hand-cut Veron model kit cylinders

Denix C-96 Mauser replica customized especially for this prop

Steel bull barrel complete with threads for the rifle barrel extension (as seen when the original gun appeared in "Naked Runner")

Custom made steel MG81 flash hider and mounting collar

Steel scope mounting bracket and hardware

Barrel greeblies made of PVC and ABS plastic

Functioning hammer, trigger and bolt!

Grab one of these beautiful props while we can still make them available!


Disclaimer: Despite copying the lenses from real original Hensoldt-Wetzlar scopes, they unfortunately do not focus for distance.

43 Reviews Hide Reviews Show Reviews

  • 5

    Posted by Unknown on 23rd Jul 2019

    I couldn’t be more pleased with this piece. A perfect screen-accurate replica. I could be happier with the build and level of detail.

  • 5

    Posted by Warren L. Ince on 17th Jul 2019

    Very well put together. Solid construction with a nice weight. Todd was very responsive with questions and shipped it quick. Hoping to add on a holster soon.

  • 5
    Hans Solo DL-44

    Posted by Bryan on 3rd Apr 2019

    I really love this blaster. The detail on in is stunning, the weight is great as well. I don’t have any complaints. I will say, I would have paid more for actual wood broom handle grips and a stand/ some sort of display. Besides that ship time was good, packaging was good. I’ll be putting it up on the shelf next to my blade runner blaster!

  • 5
    Ingenious blaster!

    Posted by Unknown on 4th Jan 2019

    Best replica I know.
    Respect for the detailed work!
    Had only a few problems with the German customs.
    Had to explain who Han Solo is!

  • 5
    Great Blaster, great service

    Posted by Unknown on 18th Dec 2018

    The original blaster unfortunately arrived with the sight broken off. Todd's service could not have been better. Sent it back, and had a quick repair and turn around. Great looking blaster and outstanding service. Cannot recommend more! Beautiful and accurate blaster!

  • 5
    Outstanding Replica for any Han Solo fan!

    Posted by Jon on 14th Dec 2018

    You can't beat the heft and authentic look of this battle-worn blaster. Keep up the great work with your offerings, Todd! Thank you for a great product!

  • 5
    Makes me want to shoot first

    Posted by Owen Truesdell on 12th Dec 2018

    Everything I hoped that it would be! Great detailing and the weight makes it feel incredibly realistic and not like a prop or toy. Would highly recommend the battle finish for the extra realism! 12/10 would recommend.

  • 5
    The best Solo Blaster

    Posted by Unknown on 7th Dec 2018

    This is by far the best Hans Solo DL44 Blaster !
    All metal and perfect Battle Worn condition.
    Was looking at the Master Replicas Blaster but asking prices were over 2 thousand dollars.
    Get this over the MR as it is so much better.


  • 5
    Nothing like a good blaster at your side!

    Posted by james jones on 30th Nov 2018

    I was completely blown away by this blaster. I went with the battle worn version and wish I had money for the clean one as well. Todd’s Costumes make the absolute best DL44 you can get. Everyone I show this to is amazed at how nice it is. Truly amazing. Thank you to the artists at TC for their amazing attention to detail. Shipped super fast as well.